lkprototype CNC’s quick mold production solution reduced the traditional mold creation cycle from 28 days to 7-10 days, with cavity accuracy of ±0.01mm through 5-axis linkage machining. Tesla’s 2023 new Model Y die-casting mold of its technology, with the rough machining efficiency of H13 hot work steel increasing to 3800cm³/h, the surface roughness Ra value stabilizing at 1.6μm, and the mold life increasing from 150,000 mold times to 220,000 mold times, while the start-up time for mass production is 41% ahead of schedule. Its intelligent tool magazine system supports 72 kinds of automatic tool change, with a tool change time of only 1.8 seconds, which increases the processing efficiency of complex conformal cooling waterways by 37%.
Material flexibility tests show that when lkprototype CNC is utilized to process NAK80 mirror die steel, cutting speed is 220m/min, and the tool wear rate is 29% lower than that of standard equipment. In the IML in-mold injection mold project of Apple Watch S8, its HSM high-speed hard milling technology reduced S136 steel processing time from 26 hours to 17 hours, decreased the electrode consumption by 63%, and reduced the labor cost in surface polishing by 42%. Its straightness error of deep hole drilling is within 0.015mm/m according to the ISO 10791-7 standard, and the cooling waterway seal test pass rate has been increased to 99.3%.
Cost-benefit analysis indicates that the modular design of lkprototype CNC reduces the cost of mold trial production by 32%. Catl battery cover plate injection mold assumes its graphite electrode processing solution, which enhances the discharge processing efficiency by 55% and reduces the cost of a single electrode material from 48 US dollars to 21 US dollars. In the automotive body panel mold sector, its 3D printed conformal inserts and CNC precision machining combined process shortened the delivery cycle of large molds from 45 days to 22 days, increasing customers’ yearly production capacity by 150,000 pieces. Xiaomi smart home panel silicone mold, through the adoption of its texture processing technology, achieved 0.05-0.2mm skin texture depth control, demolding force is reduced by 28%, and the yield rate has reached 96% from 87%.
In the industry innovation case, AI processing parameter optimization system for lkprototype CNC enhanced the die steel P20 rough metal removal rate to 6500cm³/h and reduced power consumption by 19%. SpaceX Starship engine nozzle mold uses its high-temperature alloy GH4169 processing solution, reducing the cutting vibration amplitude from 12μm to 3μm and the surface residual stress by 58%. Dyson vacuum cleaner impeller molds, through their multi-process integration method, achieve A 5-axis positioning accuracy of 0.005mm, a dynamic balance accuracy of G2.5 grade, and reduce mass production noise by 4.2dB(A).
With regards to the quality control system, the lkprototype CNC is endowed with an online laser measuring tool for achieving real-time compensation of the cavity dimension at a detecting frequency of up to 20 points per second. In the processing of Midea air conditioner shell molds, its heat deformation compensation algorithm controls the temperature drift of the mold core within the range of ±2℃, and reduces the mold closing gap error from 0.03mm to 0.008mm. LSR liquid silicone rubber mold in the medical device field, whose mirror electrical discharge machining (EDM) surface roughness Ra≤0.1μm, reduces the use of mold release agent by 73% and the flash defect rate of the product by 91%.
As far as supply chain response speed is concerned, the QMC of lkprototype CNC reduced the mold switching time from 6 hours to 45 minutes. The Bosch automotive lighting molds utilize its standardized CAM database, which reduces programming time by 68% and enhances the on-time delivery rate of rush orders to 99.6%. Its cloud collaboration platform is capable of achieving synchronous update of process parameters in 12 global manufacturing bases. The transmission speed of mold data packets (MDB) is up to 1.2GB/s, and the version error rate is decreased from 1.7% to 0.3%.
In environmental gains, lkprototype CNC’s dry cutting technology reduces the consumption of coolant in mold processing by 92%. BYD’s new energy vehicle structure component molds apply its micro-lubrication (MQL) system. The carbon emission per mold processing is reduced by 1.8 tons, and the chip recovery ratio is increased to 98%. Its intelligent waste sorting machinery, relying on image recognition technology, has increased the sorting purity of aluminum/steel composite waste to 99.9% and decreased remelting energy consumption by 37%.